Anchoring Modernization, Deepening Reform | Guangkai Machinery Forges 'Specialized and New' with Ingenuity
Release time:
2024-08-17
Author:
Source:
Guangkai Machinery
Abstract

Focus on product quality and promote technological innovation
Guangkai Machinery uses ingenuity to create "specialized and new" products
On August 6, at the production workshop of Shanxi Guangkai Machinery Technology Co., Ltd. (hereinafter referred to as "Guangkai Machinery"), located in Baiquan Industrial Park, workers were transferring belt conveyor components to transport vehicles for shipment to Xinjiang. In the open space nearby, various models of anti-burst drill pipes, combination drill pipes, and other support products were neatly arranged and ready to be shipped to the ordering party.

The picture shows workers processing π-shaped steel in the workshop of Shanxi Guangkai Machinery Technology Co., Ltd. on August 16. Photo by Jin Xiang Hua
Guangkai Machinery is a provincial-level "specialized and new" enterprise specializing in the production of various mining drilling tools, mining support products, and conveying series products. It integrates the research, development, manufacturing, and sales of mining equipment. Relying on stable product quality and continuous innovation, it has been favored by purchasers, and its products are sold to more than 30 mining areas and more than 200 coal mines across China. In 2023, the company's operating income was nearly 300 million yuan.
The premise of high sales volume is the continuous improvement of quality. "The quality of the 21.8×7200 Model anchor cable is good after the first inspection..." At about 10:00 am, Wang Wenjing, a quality inspector of the company, checked the anchor cable on-site with the inspection record sheet and drawings, and made careful records. For many years, Guangkai Machinery has adhered to the tenet of "quality-oriented and integrity-based", conducting raw material inspection upon entry, sampling inspection at each process, daily inspection, finished product inspection upon storage, and sales inspection upon shipment to ensure product quality.
Wang Wenjing introduced that in addition to daily inspections and unscheduled sampling inspections, the company has set up offices in Taiyuan, Changzhi, and Jincheng. In case of equipment failure or damage to parts, according to the proximity principle, staff will respond within 4 to 8 hours and arrive on-site within 8 to 24 hours to provide timely After-sale Service to customers.
Metal heat treatment is one of the important processes in mechanical manufacturing. In June this year, the company built an independent heat treatment workshop. "Previously, we sent the parts to other factories in other places for heat treatment, and then transported them back after processing; now that the heat treatment process has been put online, we can control the hardness, tensile strength, and carburization ability ourselves, which not only ensures product quality more accurately but also improves production efficiency." said Chen Kai, the operator, when talking about heat treatment.
While focusing on product quality, Guangkai Machinery has accelerated the construction of sub-projects for the research center, technical inspection center, and Products center, as well as the installation of new technologies and equipment. The company currently has more than 200 major production equipment, including more than 50 advanced equipment such as automated CNC production lines and vacuum heat treatment.
In the production workshop, the automatic laser cutting machine performs cutting operations according to preset parameters. The laser flexibly "dances" on the steel plate, and with wisps of blue smoke, pieces of steel plate are "cut" into shape. The use of the automatic laser cutting machine not only ensures cutting accuracy but also saves labor costs.
The fully automatic intelligent welding robot arm nearby is "not to be outdone." Amidst the flying sparks, the welds of each component are uniform. Its addition has greatly improved welding technology, product quality, and production efficiency, ensuring the safety of the operation process. While product quality has improved, the labor intensity of workers has been greatly reduced.
Only by adhering to innovation can high-quality development of enterprises be promoted. Guangkai Machinery has always attached great importance to technological research and development, and has won recognition from both inside and outside the industry with its strong Brand and scientific research strength. In 2017, it was recognized as a high-tech enterprise by the Provincial Department of Science and Technology; in 2019, it was recognized as a provincial-level "specialized and new" small and medium-sized enterprise; in 2023, it was recognized as a provincial-level enterprise technology center; in 2024, it was awarded the Yangquan Municipal Science and Technology Achievement Transformation Demonstration Enterprise... Guangkai Machinery currently has 6 invention patents and 11 utility model patents.
To improve the level of technological innovation in enterprises, it is necessary to vigorously promote in-depth cooperation between industry, academia, and research. In recent years, Guangkai Machinery has worked hard on "industry-academia-research" cooperation, and is committed to serving mines, product research and development, and technological innovation. In 2023, the company invested more than 13 million yuan in research and development, accounting for about 4.4% of its sales revenue.
"Currently, we have signed a technical development agreement with Shanxi Institute of Engineering Technology to jointly develop ultra-hard wear-resistant materials and intelligent conveyor transmission devices." said Ye Jianbing, the company's executive vice general manager.
Ye Jianbing introduced that Guangkai Machinery will continue to increase investment in scientific research and talent introduction, overcome technical difficulties in the field of intelligent equipment manufacturing, continuously improve its independent innovation capabilities and professional production service capabilities, and accumulate momentum for the development of intelligent manufacturing.
(Zhang Xiaoru)
Related News
2025-03-21
2025-03-21
2025-03-21